Installed a KUKA robotic welding system designed specifically for spiral welding of stainless steel drums used in industrial manufacturing applications. The automation solution integrates an advanced vision system that enables the robot to accurately detect the drum position and maintain precise welding alignment throughout the entire welding process, ensuring consistent weld quality, improved accuracy, and reduced production errors. The robotic system automates the spiral welding operation, which traditionally requires high precision and continuous control, significantly This project was successfully executed for Wipro PARI for their client IDMC Ahmedabad, contributing to improved manufacturing productivity and operational performance in stainless steel drum production.
PROJECTS
Project 1 : Dye Casting Extraction
Client : Rane Madras
Installed and commissioned eight FANUC industrial robots integrated with Mitsubishi PLC control systems at the Hyderabad manufacturing plant to automate the die-casting extraction process. The automation system was designed to efficiently remove components directly from die-casting machines and transfer them safely to the next stage of production, such as cooling, trimming, or inspection lines. The robotic cells were equipped with specialized end-of-arm tooling and synchronized with the die-casting machines through Mitsubishi PLC-based control architecture, enabling precise communication and coordination between robots, machines, and peripheral equipment. This integration ensured smooth workflow, reliable operation, and accurate handling of cast components during each production cycle. By implementing this advanced robotic automation solution, the project significantly reduced manual intervention in a high-temperature and hazardous environment while improving production cycle time and operational consistency.
Project 2 : Spiral Welding of Drum
Client : IDMC Ahmedabad
Project 3 : Conveyor Line Tracking
Client : Godrej Interio
Installed a KUKA robotic system integrated with a Siemens PLC to implement conveyor line tracking for foaming technology in an industrial production environment. The robot tracks moving components on the conveyor in real time and performs precise chemical pouring operations required for the foaming process. This automation improved process accuracy, reduced manual intervention, and ensured consistent product quality while increasing overall production efficiency. The integration of robotics with PLC control enhanced system reliability and enabled smooth coordination between the conveyor system and robotic operations. Additionally, the automated solution helped optimize production workflow, minimize process variations, and maintain high safety and quality standards throughout the manufacturing line.
Project 4 : Welding of 5th Wheel Coupling (2025)
Client : JOST
Installed advanced KUKA robotic welding systems for the manufacturing of 5th wheel coupling components used in heavy-duty automotive applications. The robotic automation system was designed to perform precise and consistent welding operations, ensuring high structural strength and product reliability. By integrating robotic welding technology, the project significantly improved weld consistency, reduced manual intervention, and enhanced overall production efficiency. The automation solution also helped minimize welding defects, maintain uniform weld quality, and optimize cycle time in the fabrication process. This implementation enabled the manufacturing line to achieve higher productivity while maintaining strict industrial quality standards.
